Best and worst Ford Fusion years — which to avoid

Despite its good rapport with drivers, you should avoid some Ford Fusion years if you want to get your money’s worth. Those versions are more expensive to maintain due to their severe problems that significantly affect the reliability of the model. If you are in the market for one, don’t worry – we’ll give you the Ford Fusion years to avoid and which ones you should look out for to get the best driving experience.

To do that, we’ll guide you through our rating methodology, Fusion complaints we’ve examined among NHTSA reports, and official recalls of the model to round up its reliability reports.

Why you can trust REREV’s advice on which car model years to avoid: Our car experts look at official data, ask real drivers what they think, and talk to experienced mechanics to make sure our list is useful. This reliable info can make buying a car easier for you. Want to know how we do it? Find out more about our research methodology.

How we rated the best Ford Fusion years

In the making of this guide, our team evaluated the Fusion models based on their NHTSA complaint records, official recalls issued by Ford, and problems reported for each model year. Based on all that, we were able to pinpoint the best and worst model years and rank them in an unbiased manner.

We also used some information from official sites of Edmunds, KBB, and Consumer Reports looking for Fusion reviews to show us if we were right with official information. The blend of the two resulted in the following list:

Most common Ford Fusion problems

Like every other car, the Ford Fusion has certain problems that are common for the vehicle. Before buying any car, you must know of these potential problems so you can take preventive measures and plan your maintenance routine according to any special needs the vehicle might have.

Here are the common problems that most Ford Fusion models sooner or later face:

1. Failing power steering

Power steering failure is a common problem for most Ford Fusions. The 2010 Fusion model has the most power steering complaints, and drivers report that this problem occurs in the middle of the motion.

Losing power steering while cruising at high speeds is extremely dangerous and terrifying and is notorious for causing crashes. Not only will you be wondering why is the steering wheel so hard to turn, but it would also pose a safety problem if you buy a Fusion with this issue. At low speeds, pulling over and seeking assistance without crashing is easier. If you lose power steering while driving, use your strength to turn the wheel and stop the car as soon as possible.

In response to the complaints, Ford issued a recall for all 2011-2012 Fusion models without a 3.5L engine whose power steering failure was caused by a steering motor sensor fault. Some 2013-2016 Fusion models were also recalled for steering gear motor bolt replacements as the initial ones easily corroded from exposure to contaminants, especially road salt.

2. Engine failure

Many drivers of the Fusion, especially models of 2013-2019, lay complaints about engine misfires, rough idling, and leaking coolants. Those two issues signify a blown head gasket which can ultimately lead to engine failure. These models containing the 1.5l and 2.0l EcoBoost engines are most notorious for this head gasket and engine failure problem. 

If detected early, replacing only the head gasket should fix the problem. However, if unlucky, you would have to replace the entire engine. It is a costly procedure; most times, many drivers give up on the vehicle altogether.

To prevent yourself from being in such a situation, pay attention to your Fusion and ensure you get professional help anytime you notice a misfire or hear strange noises from your car. Refrain from driving the vehicle in such a condition as soon as possible, as driving will only aggravate the issue. Stop driving if you suspect you have a blown gasket and have it towed instead.

Ford had to recall some 2013 and 2014 Fusion models with the 1.6L engine to look into their engine overheating and leaking coolant issues. Some drivers hope Ford would also issue a recall for other affected vehicles in the 2013-2019 model years, as the head gasket problem is relatively significant for these model years.

3. Faulty Airbags

Airbag issues are the second most reported Ford Fusion problem after power steering loss. The 2006 to 2012 Fusion models are particularly notorious for having this problem. The Takata airbags used for these models are known to explode and fire off sharp metal fragments due to propellant degradation.

Therefore, if you own a 2006-2012 Fusion and did not get your airbag replaced, ensure you take it back to the dealership for the much-needed replacement. If you are buying a used Ford Fusion off the market, ensure you run its vehicle identification number (VIN) on Ford’s website or NHTSA’s website to check if it has been subject to a recall. Only buy the vehicle if it has been recalled in the past to avoid putting yourself in danger.

4. Failed Throttle Body

The throttle body is essential to the engine as it regulates air inflow. Without enough air, the engine will not generate power.

Drivers of some Ford Fusion, especially models of 2010 to 2016, have reported jerks while driving and stalling engines primarily due to a faulty throttle body. To fix this problem, you have to replace the throttle body, which costs about $1,000 for parts and labor.

5. Brake issues

Brake issues are most common among Fusion models from 2006 to 2010. The brakes often needed extra pressure before the car could stop, and some drivers reported the brakes failing in mid-drive with the pedal extended to the floor. At times, the car would take a long time to stop, no matter how the brake is applied.

The cause of this problem was traced to faults within the ABS Hydraulic Control Unit as the valves tended not to close correctly, which affected the brake negatively. Ford had to issue a recall for the 2006 to 2010 Fusion models, which were the worst hit, to deal with the issue. So, if you are buying any of these recalled models off the used market, endeavor to check the VIN on NHTSA’s website to ensure a recall has been done on it before purchase.

Worst Ford Fusion years to avoid

Not all Fusion models deliver on their promise of convenience, comfort, and reliability. If you are thinking of buying one, you are probably wondering – what are the worst Ford Fusion years? The worst Ford Fusion years are 2010 and 2011, but you should avoid all of the listed models:

• 2009
• 2010
• 2011
• 2012
• 2013
• 2014
• 2017

Let’s not take a closer look at these model years and their issues to help you realize their drawbacks.

First-generation Fusion (2009 to 2012 model years)

The first model years of the Ford Fusion had most complaints about its interior components like breaking door handles and failing accessories. The 2008 and 2009 Fusions also had brake problems, which were easy to repair and not necessarily too bad. However, they must be updated and suited for the modern commuter world.

Ford attempted to present a refreshed image for its 2010 to 2012 models, making it available with more trim and engine options and packing it full of sophistication. However, the 2010 model is best remembered for its steering issues, with the 2011 and 2012 model years inheriting a bit of it. For all their sophistication, they also had recurring problems with interior components.

Second-generation Fusion (2013, 2014 and 2017 model years)

The biggest problem for the first vehicles of the second generation of Ford Fusions is engine oil leak issues. The leaks were a threat to safety as they could cause fires. Ford had to issue a recall for the affected vehicles to fix the problem.

The 2013 and 2014 Fusions had serious transmission issues, and the 2017 model was marketed as Ford’s refreshed take on the Fusion. While the refreshed 2017 Fusion was clear of major problems that plagued other Fusions, it had severe issues with its electrical system.

Problems with the electrical system can be challenging to recognize and repair. Because of that, it is best to avoid the 2017 Fusion so you avoid the stress of dealing with its electrical issues.

What are the best Ford Fusion years to buy?

Despite its flaws and bad eggs, some Ford Fusion models deliver on their promise of excellent service modified to have the shade of luxury you desire. Here are the best Ford Fusion years to have.

• 2015
• 2016
• 2018
• 2019
• 2020

These models are noted for the fewer problems they get and their low repair and maintenance costs. They deliver on their promise of sophistication and fun without being overbearing and largely inconvenienced like the other models, which always keep getting issues. Though Ford discontinued the Fusion line, it has left its mark and is still being patronized in the used vehicle market, especially with the reliable 2018 model.

2018 Ford Fusion

The sad reality about Ford Fusion is that none of the models were completely reliable in a mechanical sense. However, some had fewer problems than others, which is the case with a 2018 one. It had the least complaints reported to NHTSA by owners as the engine and transmission were better when compared with some previous models.

However, the car still had a few engine and electrical system faults, but we figured out that it all depends on a driver since the issues were not commonly reported.

Is the Ford Fusion worth buying? 

Ford Fusion is practical, reliable, but most of all – affordable. It looks good and has a value that appreciates over time. It is excellent for daily commutes and frequent short trips but still dependable enough to go the long mile.

Depending on the model, your Fusion can last up to 250,000 miles or 15 years on average with proper care and maintenance. On average, maintenance costs each year should be below $600, which is relatively low compared to other brands. The Fusion also has a good resale rating, making the right one a good find for car flipping.

Finding a good car just got easier. We checked out feedback from car owners and looked into the usual troubles to guide you to the best picks and away from the letdowns. With our Honda Accord years to avoid, Toyota Camry years to avoid, and Chevy Malibu years to avoid, you’re all set to make a great choice.